Shrink Technology · Shrink-Fit Machines

»powerShrink«

The shrinking device with optimum
energy efficiency and maximum safety

»actbyLight«

We stand for smart progress

Shrink and unshrink tools in record time while saving energy and protecting shrink fit holders: you get all these advantages with the »powerShrink« inductive shrink system. The »powerShrink« device series allows you to increase the efficiency of your production.

»actbyLight« guides you safely through the shrinking process and includes the »shrinkbyLight« coil function, LED control on the induction coil, and »coolbyLight« LED user guidance on the cooling system.

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Augmented reality · 3D

»powerShrink 400« at full size – on your shop floor

Shown: »powerShrink 400«

With augmented reality, the unit appears true to scale exactly where it will work: walk around it and check space and access before you order. On a computer, rotate and zoom the CAD model right here.

Width: 1.07 m
Depth: 0.64 m
Height: 1.76 m
Footprint: 0.69 m²

Overall dimensions of the CAD model in this configuration – may vary depending on equipment.

Toolroom Planner

Using resources correctly and effectively is our motto. We leave nothing to chance, but focus shrinking on 100% efficiency - unique, innovative and simply phenomenal.

Christian Pfau, Head of Research and Development

We, the technology company ZOLLER, have focused our experience and expertise on this new product development, setting another milestone and completing the ZOLLER product portfolio. Typical ZOLLER: everything from a single source.

Christoph Zoller, Managing Director

The perfect combination of design, ergonomics and technological intelligence. The ZOLLER solution with certified safety for a resource-saving application in your production.

Alexander Zoller, Managing Director

Efficient line assembly

Up to 30% energy savings

Long-term and sustainable savings

Less energy, maximum profit

With »powerShrink« from ZOLLER, you save time, reduce your electricity costs and protect your shrink tool holders thanks to the perfect interplay of electronics, software and mechanics and a sophisticated, reliable shrinking process.

30% energy savings

30% energy saving

With ZOLLER induction technology, you can heat your shrink fit tool holders optimally. For you, this means: evenly over the entire clamping range and only for as long as necessary. This gives you shorter heating and cooling times, shorter cycle times, protects the tool holders and increases their service life.

A particular advantage of »powerShrink«, with which ZOLLER is making its contribution to sustainable use in production, is the energy saving of up to 30% compared to the previous model. We are particularly proud of this. The heat and energy is used exactly where you need it to shrink your tools in and out safely.

Shrink technology

Smart design for maximum efficiency

The ZOLLER induction coil is an intelligent, well thought-out highlight of the »powerShrink«. Two windings connected in parallel within the coil can be activated separately and controlled differently depending on the clamping diameter and length. This enables optimum energy input into the clamping area, accelerates the heating and cooling process and protects your tool holders.

Coil with »varOct« shielding system Coil with shielding discs

When art hits the mark

Inspired by modern architecture and optical kinematics, ZOLLER's Research and Development department has created a masterpiece. The ZOLLER induction coil with »varOct« shielding system ensures maximum efficiency and ergonomics in the shrinking process.

8 ferrite elements

Ingeniously conceived. Perfectly designed. The eight variable elements of the »varOct« coil shielding slide past each other in a closed loop - a design experience. The ZOLLER uniqueness for unbeatable design and efficiency.

Flexibility in the blink of an eye

With the ZOLLER induction coil with shielding disks, you are opting for a simple, manual shrinking process for infrequent diameter changes or low variance.

Discs with different diameters ensure that the coil's magnetic field is optimally aligned and shields it accordingly. The optional »shrinkbyLight« operator guidance system, consisting of the control LED for diameter monitoring and the status display for the coils, also increases process reliability when operating your »powerShrink«.

»coolbyLight«

Cool highlights for efficient cooling

With »powerShrink« from ZOLLER, you can cool with maximum efficiency. The five cooling bells for standard-compliant shrink fit tool holders from D6 mm to D32 mm ensure fast, even cooling thanks to their intelligent design and integrated contact cooling. Your shrink fit tool holders are protected and the high concentricity is maintained.

Cooling bells Cooling bell guide ZOLLER »zStream«

Focused on comfort and safety

The right cooling bell for every requirement: choose between the standard cooling bell or the cooling bell with »coolbyLight« operator guidance for maximum safety for your operators. Both cooling bells are available with free guidance or linear, mechanical guidance as required.

Cooling bell guide

Simply hooked in or securely guided? Choose between two variants of the cooling bell guide: the simple fixing mechanism or the linear guide for maximum comfort and safety.

The unique cooling alternative

With ZOLLER’s »zStream« air cooling, you get maximum flexibility and protection when cooling your tools and shrink fit holders, regardless of their contour or diameter. Tool cutting edges are in absolutely no danger of being damaged. You require absolutely no accessories such as a cooling adapter. In addition, your shrink-fit tools are cooled evenly along their entire length.

Models

»powerShrink 200«

ZOLLER Basic – for compact efficiency

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»powerShrink 300«

ZOLLER Advanced – for effortless routine

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»powerShrink 400«

ZOLLER Premium – for maximum flexibility

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»powerShrink 600«

ZOLLER Professional – for ultimate perfection

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»powerShrink 400 ❘ 11«

For standard lengths up to 460 mm and modular tools up to 1,100 mm.

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ZOLLER has fundamentally modernized shrinking

A new era has begun in shrink technology. We have not only redeveloped the key elements of shrink units. We have brought a generation of devices onto the market that is far superior to all other solutions.

High savings in energy consumption, heating with almost 100% efficiency, extremely fast cooling and clever user guidance - shrinking and unshrinking with ZOLLER redefines an established process.

More about shrinking technology

»powerShrink«

»actbyLight«

We stand for smart progress

»powerShrink 400« at full size – on your shop floor

Less energy, maximum profit

30% energy saving

Shrink technology

Smart design for maximum efficiency

When art hits the mark

8 ferrite elements

Flexibility in the blink of an eye

»coolbyLight«

Cool highlights for efficient cooling

Focused on comfort and safety

Cooling bell guide

The unique cooling alternative

Models

»powerShrink 200«

»powerShrink 300«

»powerShrink 400«

»powerShrink 600«

»powerShrink 400 ❘ 11«

ZOLLER has fundamentally modernized shrinking

1:1 Expert Meeting