Tool Heat Shrink Technology · Shrink-Fit Machines

»powerShrink«

The shrink-fit system with optimal energy
efficiency and maximum safety

»actbyLight«

We stand for smart progress

Shrink and unshrink tools in record time while saving energy and protecting the tooling: You get all these benefits with the »powerShrink« inductive shrinking system. With the »powerShrink« series of devices, you can boost the efficiency of your production.

»actbyLight« guides you safely through the shrinking process and includes the »shrinkbyLight« coil function, the LED control on the induction coil, and the »coolbyLight« LED user guidance on the cooling system.

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Augmented reality · 3D

»powerShrink 400« at full size – on your shop floor

Shown: »powerShrink 400«

With augmented reality, the unit appears true to scale exactly where it will work: walk around it and check space and access before you order. On a computer, rotate and zoom the CAD model right here.

Width: 1.07 m3′ 6″
Depth: 0.64 m2′ 1″
Height: 1.76 m5′ 9″
Footprint: 0.69 m²7 sq ft

Overall dimensions of the CAD model in this configuration – may vary depending on equipment.

Toolroom Planner

Using resources correctly and effectively is our motto. We leave nothing to chance; instead, we align our efforts to achieve 100% efficiency—unique, innovative, and simply phenomenal.

Christian Pfau, Head of Research and Development

We, the technology company ZOLLER, have focused our experience and expertise on this new product development, thereby setting another milestone and rounding out the ZOLLER product portfolio. Typical ZOLLER: Everything from a single source.

Christoph Zoller, Managing Director

The perfect combination of design, ergonomics, and technological intelligence. The ZOLLER solution with certified safety for resource-efficient application in your manufacturing operations.

Alexander Zoller, Managing Director

Efficient Series Production

Up to 30% Energy Savings

Long-Term and Sustainable Savings

Less Energy, Maximum Profit

With ZOLLER’s »powerShrink«, you save time, reduce your electricity costs, and extend the life of your shrink fit holders thanks to the perfect interplay of electronics, software, and mechanics, combined with a well-designed, reliable shrink process.

30% energy savings

30% energy savings

ZOLLER induction technology allows you to heat your shrink fit holders optimally. For you, this means: consistent heating across the entire clamping range and only for as long as necessary. This results in short heating and cooling times, short cycle times, reduced wear on the holders, and a longer lifetime.

A particular advantage of »powerShrink«—through which ZOLLER contributes to sustainable manufacturing practices—is the energy savings of up to 30% compared to the previous model. We’re especially proud of this. The heat and energy are delivered exactly where you need them to safely shrink and unshrink your tools.

Tool Heat Shrink Technology

Smart Design for Maximum Efficiency

A smart, well-designed highlight of the »powerShrink« is the ZOLLER induction coil. Two windings connected in parallel within the coil can be activated separately and controlled differently depending on the clamping diameter and length. This enables optimal energy transfer to the clamping area, accelerates the heating and cooling process, and protects your tool holders.

Coil with »varOct« shielding system Coil with shielding discs

When Art Hits the Mark

Inspired by modern architecture and optical kinematics, ZOLLER’s Research and Development department has created a masterpiece. The ZOLLER induction coil with the »varOct« shielding system ensures maximum efficiency and ergonomics in the shrink-fitting process.

8 ferrite elements

Ingeniously conceived. Perfectly constructed. The eight variable elements of the »varOct« coil shielding glide smoothly past one another—a design masterpiece. ZOLLER’s unique approach delivers unbeatable design and efficiency.

Flexibility in the blink of an eye

With the ZOLLER induction coil with shielding discs, you’re choosing a simple, manual shrink-fitting process for applications with infrequent diameter changes or low variation.

Discs of different diameters ensure that the coil’s magnetic field is optimally aligned and shielded accordingly. The optionally available »shrinkbyLight« user guidance, consisting of a control LED for diameter monitoring and a status indicator for the windings, provides additional process reliability during the operation of your »powerShrink«.

»coolbyLight«

Cool Features for Efficient Cooling

With »powerShrink« from ZOLLER, you can cool with maximum efficiency. The five cooling bells for standard-compliant shrink fit holders ranging from D6 mm to D32 mm ensure fast, consistent cooling thanks to their intelligent design and integrated contact cooling. Your shrink fit holders are protected, and their high concentricity is maintained.

Cooling bells Cooling bell guide ZOLLER »zStream«

Focused on comfort and safety

The right cooling bell for every requirement: Choose between the standard cooling bell or the cooling bell with »coolbyLight« user guidance for maximum safety for your operators. Both cooling bells are available with either free-moving or linear, mechanical guidance, depending on your preference.

Cooling Bell Guide

Simply hooked in or securely guided? Choose between two options for the cooling bell guide: the simple fixing mechanism or the linear guide for maximum comfort and safety.

The Unique Cooling Alternative

With ZOLLER’s »zStream« air cooling, you get maximum flexibility and protection when cooling your tools and shrink fit holders, regardless of their contour or diameter. Tool cutting edges are in absolutely no danger of being damaged. You require absolutely no accessories such as a cooling adapter. In addition, your shrink-fit tools are cooled evenly along their entire length.

Models

»powerShrink 200«

ZOLLER Basic: A Compact Way to Start

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»powerShrink 300«

ZOLLER Advanced for Safety in Routine Operations

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»powerShrink 400«

ZOLLER Premium for Complete Flexibility

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»powerShrink 600«

ZOLLER Professional for the Highest Level of Perfection

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»powerShrink 400 ❘ 11«

For standard lengths up to 460 mm and modular tools up to 1,100 mm.

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ZOLLER has fundamentally modernized the shrink-fitting process

A new era has begun in shrink technology. To achieve this, we haven’t just redesigned the key components of shrink machines. We’ve introduced a new generation of machines that far surpasses all other solutions.

Significant energy savings, heating with nearly 100% efficiency, extremely fast cooling, and intuitive user guidance—shrinking and unshrinking with ZOLLER redefines an established process.

See for yourself the benefits of ZOLLER shrink-fit solutions.

More about Tool Heat Shrink Technology

»powerShrink«

»actbyLight«

We stand for smart progress

»powerShrink 400« at full size – on your shop floor

Less Energy, Maximum Profit

30% energy savings

Tool Heat Shrink Technology

Smart Design for Maximum Efficiency

When Art Hits the Mark

8 ferrite elements

Flexibility in the blink of an eye

»coolbyLight«

Cool Features for Efficient Cooling

Focused on comfort and safety

Cooling Bell Guide

The Unique Cooling Alternative

Models

»powerShrink 200«

»powerShrink 300«

»powerShrink 400«

»powerShrink 600«

»powerShrink 400 ❘ 11«

ZOLLER has fundamentally modernized the shrink-fitting process

1:1 Expert Meeting