Tool Heat Shrink Technology: Your Advantages
Read how we have achieved significant increases in energy efficiency, process speed and ergonomics. Use perfection for your production.
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Safely and efficiently to your destination
With the ZOLLER »redomatic«, shrink tools are quickly ready for use. The »pilot 4.0« image processing software, the auxiliary unit and the permanent monitoring of the work steps facilitate fast and reliable work.
The »redomatic« technology ensures the shortest possible process times. Even inexperienced operators can achieve this after just a short training period. All components have their fixed position on the auxiliary unit. The »pilot 4.0« image processing software guides the operator through all work steps and controls many processes fully automatically. For each work step, the software names the component that is required and shows on the screen where the component is located on the auxiliary unit. »redomatic« is the solution for setting, measuring and shrinking tools to the exact length required.
Insert shrink fit chuck
Insert »masterPiece« setting adapter and tool
Automatic adjustment of the length stop to match the nominal tool length
Remove the »masterPiece« tool and setting adapter
Induction coil moves to position, heating process starts
Use tool
Cooling
Control measurement
»redomatic 600« MST
Automated shrinking of tools to an accuracy of 10 μm
With a »redomatic 600« MST from ZOLLER, you can make optimum use of the advantages of your MST tool holders and thus increase the efficiency of your production.
Because with »redomatic 600« MST you can be sure that the tool lengths are always set correctly. The shrinking process developed by ZOLLER with the »masterPiece« setting adapter is both quick and easy. The perfect interplay between mechanics, pneumatics, electronics and software as well as the continuous parameter monitoring and automatic measuring sequences guarantee you maximum process reliability.
»pilot 4.0« is always on course for success
»pilot 4.0« is the extensive and comprehensive software solution for all ZOLLER presetting and measuring machines. The intuitive graphical user interface guides users quickly and reliably to precise measurement results. This makes »pilot 4.0« so easy to use that even complex measuring tasks can be completed immediately. At the same time, the software is so comprehensive in its functionality that there is a solution for every requirement. It is not for nothing that »pilot 4.0« is considered the world's unrivaled benchmark for tool setting, measurement and testing.
Tool-specific information
Adapter management
- Tool designation for individual identification
- Target values with tolerances
Cutting edge shapes
Automatically recognized cutting edge shapes
Function buttons
With self-explanatory icons
Current camera image of the cutting edge
- Dynamic crosshairs
- Angle indication with selectable reference axis
Current position information
- Current position information of the axes
- Currently active cutting edge shape
Tool-specific information
Tool-specific information
Adapter management
Adapter management
- Tool designation for individual identification
- Target values with tolerances
Cutting edge shapes
Cutting edge shapes
Automatically recognized cutting edge shapes
Function buttons
Function buttons
With self-explanatory icons
Current camera image of the cutting edge
Current camera image of the cutting edge
- Dynamic crosshairs
- Angle indication with selectable reference axis
Current position information
Current position information
- Current position information of the axes
- Currently active cutting edge shape
