Tool Heat Shrink Technology: Your Advantages
Read how we have achieved significant increases in energy efficiency, process speed and ergonomics. Use perfection for your production.
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Reach Your Goal Safely and Efficiently
With the ZOLLER »redomatic«, shrink-fit tools are quickly ready for use. The »pilot 4.0« image processing technology, the carrier system, and the continuous monitoring of the steps facilitate fast and reliable operation.
The »redomatic’s« technology ensures the shortest possible process times. Even inexperienced operators can achieve this after just a short training period. All components have their fixed places on the carrier system. The »pilot 4.0« image processing technology guides the operator through all steps and controls many processes fully automatically. For each step, the software specifies the component required and displays on the screen where the component is located on the carrier system. »redomatic« is the solution for adjusting, measuring, and shrinking tools to exact lengths.
Insert the shrink fit holder
Insert the »masterPiece« setting adapter and tool
Automatic adjustment of the length limit to match the target tool length
Remove the »masterPiece« tool and »masterPiece« adjusting adapter
The induction coil moves into position, and the heating process starts
Insert the tool
Cooling
Control measurement
»redomatic 600« MST
Automated process for shrinking tools to 10 μm accuracy
With a »redomatic 600« MST from ZOLLER, you can use your MST tool holders optimally and thereby boost the efficiency of your production.
With the »redomatic 600« MST, you can be sure that tool lengths are always set correctly. The shrink-fit process developed by ZOLLER, using the »masterPiece« setting adapter, is both fast and simple. The perfect interplay between mechanical systems, pneumatics, electronics, and software, along with continuous parameter monitoring and automatic measurement sequences, guarantees you the highest level of process reliability.
»pilot 4.0« – on course for success
»pilot 4.0« is the comprehensive software solution for all ZOLLER presetting and measuring machines. The intuitive graphic user guidance guides users quickly and safely to precise measurement results. This makes »pilot 4.0« so simple to use that even complex measuring tasks can be completed immediately. At the same time, the software offers such a wide range of functionality that there is a solution for every requirement. It is no coincidence that »pilot 4.0« is considered the unrivaled global standard for tool presetting, measurement, and inspection.
Tool-Specific Information
Adapter management
- Tool designation for unique identification
- Nominal values with tolerance specifications
Cutting-edge shapes
Automatic Detection of Cutting-Edge Shapes
Function Buttons
With self-explanatory icons
Live camera view of the cutting edge
- Dynamic Crosshairs
- Angle display with selectable reference axis
Current Position Information
- Current position data for the axes
- Currently active cutting-edge shape
Tool-Specific Information
Tool-Specific Information
Adapter management
Adapter management
- Tool designation for unique identification
- Nominal values with tolerance specifications
Cutting-edge shapes
Cutting-edge shapes
Automatic Detection of Cutting-Edge Shapes
Function Buttons
Function Buttons
With self-explanatory icons
Live camera view of the cutting edge
Live camera view of the cutting edge
- Dynamic Crosshairs
- Angle display with selectable reference axis
Current Position Information
Current Position Information
- Current position data for the axes
- Currently active cutting-edge shape
