»smile 420« drives a $1 million increase in revenue
ProCam Services LLC: a presetting and measuring machine that streamlines workflows and saves a great deal of time.
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Your savings potential is measurable
Our cost-effectiveness calculator shows you exactly
how much you can save with preset tools
and tool management.
Calculate Your Savings Now
Even with just one presetting and measuring machine, you’ll save time and money with every tool change. Combined with TMS Tool Management Solutions, you’ll unlock additional options for reducing costs.
Measured and set tools reduce machine downtime by at least 15%. You’ll save at least 15,000 euros per CNC machine, per year, and per shift. That’s why ZOLLER’s presetting and measuring machines pay for themselves in a short period of time.
Use the ZOLLER profitability calculator now to calculate the potential savings for your production.
Profitability Calculator
Enter the values that match your company and find out how much money you can save with ZOLLER machines combined with TMS Tool Management Solutions. At the end, we show you the payback period for your investment in a presetting and measuring machine.
Your savings per year with a ZOLLER presetting and measuring machine
Additional savings with ZOLLER TMS Tool Management Solutions
Total savings with ZOLLER
Payback period for the presetting and measuring machine
years
The Simple Way to More Profit
The following parameters form the basis of the cost-effectiveness analysis:
ZOLLER guarantees savings of at least 15,000 euros per machine, per year, and per shift when preset tools are used
According to a study by RWTH Aachen (Rheinisch-Westfälische Technische Hochschule Aachen), annual tooling costs amount to 10% of the machine’s value
With ZOLLER TMS Tool Management Solutions, you can increase your productivity by at least 5%
How ZOLLER presetting and measuring machines optimize machine utilization
Tools that are inadequately set, measured, or prepared—or not at all—cause 4.52 minutes of machine downtime per hour per machine. This was revealed by measurements taken in the automotive industry.
A ZOLLER presetting and measuring machine makes a decisive difference. Every measurement is fast and precise. All tools arrive at the machine perfectly prepared. Machine downtime decreases, while productive time increases—the time savings add up over the course of the year to a measurable increase in productivity.
For the sample calculations, we have reduced the time loss determined in the automotive industry to 3 minutes per hour and are assuming 15 to 25 tool changes per day.
Calculation formula per machine: Time
savings in min. × tool changes × shifts × hourly rate
TMS Tool Management Solutions Boost Productivity by 5%
With tool management software such as ZOLLER TMS Tool Management Solutions, you can increase your productivity by at least 5%—a finding also confirmed by research conducted by RWTH Aachen (Rheinisch-Westfälische Technische Hochschule Aachen). Using your machine’s hourly rate, you can calculate what this productivity increase means for your company—in hard cash and per machine!
Calculation formula:
8 hours/day × shifts/year × hourly rate × 5%
A 2% reduction in tool costs per year
Research conducted by RWTH Aachen (Rheinisch-Westfälische Technische Hochschule Aachen) shows that, over a ten-year period, the tooling costs for a machine tool amount to as much as the machine itself cost.
With ZOLLER TMS Tool Management Solutions, you can save 20% of these tooling costs—that’s a savings of 2% of the machine’s purchase price per year! A look at the tooling costs in your company’s annual financial statements will show you the extent of your savings potential.
Calculation formula:
Machine costs × 2%
