Software

»elephant 2.0« – extremely easy to use

01. select tool type e.g. end mill > end mill with corner radius

02. selection of the desired parameters

03. active measurement e.g. cutting contour corner radius

04. measurement results (19 pieces, measured fully automatically and without data input/programming)

»expert« – intelligent, simple, ingenious

»expert« is the specialist for measurements on precision tools - based on the ZOLLER software »pilot 4.0«. The intelligent software generates the optimum measuring sequence from the selected parameters. Fully automatic, reproducible and with photorealistic parameter selection. The parameters to be measured can be selected easily, quickly and tool-specifically for the measuring program sequence using checkboxes. Simply select and confirm the parameters to be measured - and the measuring process starts.

»skp« – individual, safe, precise

In order to achieve an optimum tool life as well as efficient and precise cutting performance of cutting tools, a defined preparation of the cutting edges is crucial. The control and optimization of cutting edge preparation and its reliable and detailed documentation are playing an increasingly important role here. ZOLLER »titan« with the CNC-controlled swiveling measuring sensor »zep« and the »skp« software measures a wide variety of cutting edge preparation forms quickly, contact-free and fully automatically.

Pioneering efficiency for your grinding shop

The greatest potential for efficiency lies outside the grinding machine: ZOLLER Solutions stand for your future - we make you more successful. Because those who manufacture faster and more efficiently operate more economically in order to be able to invest in the future. If economic progress is your goal, then ZOLLER is your partner.

Software

For maximum performance

360° concentricity test

To automatically determine the concentricity of circular surfaces (e.g. tool shank) and graphically evaluate the entire contour.

Point angle with hollow ground joint

Is determined on drilling tools and hollow-ground tool cutting edges from the starting point (outside diameter) to the tool tip or the defined end point by contour tracing.

Slot chip space scan

Automatically scans the groove/chip space contour without contact and displays it graphically.

Radius contour »contur« with graphic

For automatic determination of concave and convex radii on the outer contour of tools, including adjustable angle sectors with graphical evaluation.

Rake angle on radius cutters

Determines the rake angle in the radius segment at the specified angles. Suitable for die, corner and full radius cutters.

Contour measurement »lasso«

To scan any tool and workpiece contours and carry out a target/actual comparison or dimensioning of the contour.

Tool analysis »metis«

Measures and documents any contours, radii, angles, distances and defects (wear) in incident light.

Editable test report »apus«

To be able to display all measurement results including designations, target values, tolerances and much more in tabular form and flexibly in the layout.

ZOLLER »caz«

The virtual measuring device for the PC workstation for external creation of the testing and measuring process including measuring programs, target values and tolerances based on the 3D model of the tool before it is manufactured.

Process optimization - μm-precisely networked

Definition

Definition

Definition of the tool/ programming/ data transfer

Creation of the measurement sequence

Creation of the measurement sequence

Creation of the measurement sequence in »caz« or on the measuring machine

Loops

Loops

Grinding of the first tool and transfer to the measuring device

Tool measurement

Tool measurement

Tool measurement and transfer of correction values

Series production

Series production

Series production with random sampling or 100% inspection

Delivery

Delivery

Delivery with test report

Inspection & Measuring: Your Advantages

Find out what is possible with ZOLLER for tool inspections. Process-related inspections or high-end analyses through to SKP, roughness and the creation of digital twins.


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Christoph Zoller

1:1 Expert Meeting

The individual exchange about your goals and our ideas for achieving them. Online advice from ZOLLER directly from the Smart Factory. Arrange your appointment now.


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