Software

»elephant 2.0« – extremely simple to use
  1. Selection of tool type, e.g., end mill > end mill with corner radius
  2. Selection of the required parameters
  3. Active measurement, e.g., cutting contour corner radius
  4. Measurement results (19 items, measured fully automatically and without data entry or programming)
»expert« – smart, simple, brilliant

»expert« is the specialist for measurements on precision tools—based on ZOLLER’s »pilot 4.0« software. The intelligent software generates the optimal measurement sequence based on the selected parameters. Fully automatic, reproducible, and with photorealistic parameter selection. Using check boxes, the parameters to be measured can be selected easily, quickly, and in a tool-specific manner for the measuring program sequence. Simply select the parameters to be measured and confirm—and the measurement sequence starts immediately.

»skp« – Customized, Secure, Exact

To achieve optimal tool life as well as efficient and precise cutting performance of cutting tools, proper preparation of the cutting edges is crucial. Checks and optimization of cutting edge preparation, as well as reliable and thorough documentation of it, are playing an increasingly important role in this process. ZOLLER »titan«, featuring the CNC-controlled swivelling »zep« measuring sensor and the »skp« software, quickly, non-contact, and fully automatically measures different shapes of cutting edge preparation.

Groundbreaking Efficiency for Your Grinding Shop

The greatest potential for efficiency lies outside the grinding machine: ZOLLER Solutions are your key to the future—we help you achieve greater success. After all, those who manufacture faster and more efficiently operate more cost-effectively, enabling them to invest in the future. If economic progress is your goal, then ZOLLER is your partner.

Software

For Maximum Performance

360° Concentricity Check

To automatically determine the radial run-out of circular surfaces (e.g., tool shanks) and graphically evaluate the entire contour.

Point angle with hollow grinding

For drills and hollow-ground tool cutting edges, this is determined by contour tracking from the start point (major diameter) to the tool tip or the defined end point.

Flute/chip space scan

Automatically scans the flute/chip space contour without contact and represents it graphically.

Radius contour »contur« with graphic

For the automatic determination of concave and convex radii on the outer contour of tools, including adjustable angular sectors with graphic evaluation.

Rake angle on radius cutters

Calculates the rake angle within the radius segment based on the specified angles. Suitable for radius cutters, corner radius cutters, and full radius cutters.

Contour profile measurement (»lasso«)

To scan any tool or workpiece contours and perform a nominal/actual comparison or dimension the contour.

»metis« Tool Analysis

Measures and documents any contours, radii, angles, distances, and defects (wear and tear) using incident light.

Editable »apus« inspection report

To represent all measurement results—including designations, nominal values, tolerances, and much more—in a table format with a flexible layout.

ZOLLER »caz«

The virtual measuring machine for the PC workstation, used to externally configure the testing and measurement sequence—including measuring programs, nominal values, and tolerances—based on the 3D model of the tool, even before it is manufactured.

Process Optimization – Networked with μm-accurate precision

Definition

Definition

Tool Definition/Programming/Data Transfer

Development of the Measurement Sequence

Development of the Measurement Sequence

Creating the measurement sequence in »caz« or on the measuring machine

Grinding

Grinding

Grinding the first tool and transferring it to the measuring machine

Tool Measurement

Tool Measurement

Tool Measurement and Transfer of Correction Values

High-volume manufacturing

High-volume manufacturing

High volume manufacturing with random sampling or 100% checks

Delivery

Delivery

Delivery with Inspection Report

Inspection & Measuring: Your Advantages

Find out what is possible with ZOLLER for tool inspections. Process-related inspections or high-end analyses through to SKP, roughness and the creation of digital twins.


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Christoph Zoller

1:1 Expert Meeting

The individual exchange about your goals and our ideas for achieving them. Online advice from ZOLLER directly from the Smart Factory. Arrange your appointment now.


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