»zidCode 4.0« – Internet of Tools

IoT usually stands for Internet of Things. We’d like to call it the “Internet of Tools,” because the »zidCode 4.0« IoT platform lets you connect your cutting tools to the processes in your manufacturing facility. Thanks to its wide range of output formats, »zidCode 4.0« is compatible with many controls.

With »zidCode 4.0«, you can meet all the requirements for ensuring the availability of tool data—such as tool life—at all levels of production and for digitally recording the entire lifecycle of a tool.

Augmented reality · 3D

»zidCode 4.0« at full size – on your shop floor

With augmented reality, the unit appears true to scale exactly where it will work: walk around it and check space and access before you order. On a computer, rotate and zoom the CAD model right here.

Width
0.40 m1′ 4″
Depth
0.49 m1′ 7″
Height
1.42 m4′ 8″
Footprint
0.20 m²2 sq ft

Overall dimensions of the CAD model in this configuration – may vary depending on equipment.

3D model of »zidCode 4.0«

»z.DMI« Technology

For Efficient Production

ZOLLER’s »z.DMI« technology enables the direct transmission of tool data to the machine control’s tool memory and back to the z.One database.

  • Simple operation thanks to automated processes
  • Process reliability through data centralization
  • Cost savings through the management of tool life data

Ready for Automation

Because »zidCode 4.0« covers the dynamic management of tool data reliably, you’ll be well-prepared for many technical extensions.

For example, »zidCode 4.0« is the ideal foundation for quickly integrating ZOLLER’s automation solutions into your production process at a later date. With ZOLLER, you’ll stay at the cutting edge of technological developments.

Minimize search times

Find your tools simply with »zidCode 4.0«.

Our expert tip from the ZOLLER Smart Factory: »zidCode 4.0« is the networked communication platform that records, manages, and provides tool data in a closed-loop process. Quick and simple.

Equipment

1D/2D barcode reader per CNC machine
»zidCode 4.0« unit, including the »zidCode 4.0« software package
USB flash drive (documentation, manual, training videos)
Cable kit (Ethernet, power cable)
»zidCode« software module for installation on an existing ZOLLER presetting and measuring machine
Windows services for installation on a server or PC: ZOLLER-WebService and »zidCode« Service

Requirements

CNC machines with network connection and a power supply directly on the machine
ZOLLER »pilot 4.0« presetting and measuring machine with image processing, version 1.18.7 or later
Post-processor in »pilot 4.0«
Tool holder labeling with ZOLLER »idLabel« or ZOLLER »idChip«

Hardware

»idLabelPrinter« for printing »idLabels«
»idLabel« labels, 1,000 pieces
ZOLLER »idChip«
Wireless scanner
»zidCode 4.0« technology in a »zidCode« housing

Software

ZOLLER »z.DMI« Technology (OKUMA, MAKINO, FANUC, HEIDENHAIN, Matsuura, Mazak, SIEMENS)

Tool Management: Your Advantages

Find out how tool management from ZOLLER immediately increases your productivity. Processes run faster and more reliably with tool data—including crash protection for your machines.


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Christoph Zoller

1:1 Expert Meeting

The individual exchange about your goals and our ideas for achieving them. Online advice from ZOLLER directly from the Smart Factory. Arrange your appointment now.


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