»redomatic«

»actbyLight«

In the end, only one thing matters—outstanding quality

With a »redomatic 400« or »redomatic 600« from ZOLLER, you’ll be able to produce more effectively with your multi-spindle machines and in your automated series production. That’s because with »redomatic«, you can be sure that tool lengths are always set correctly. The shrink-fit process developed by ZOLLER using the »masterPiece« adjustment adapter is both fast and simple.

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Augmented reality · 3D

»redomatic 600« at full size – on your shop floor

With augmented reality, the unit appears true to scale exactly where it will work: walk around it and check space and access before you order. On a computer, rotate and zoom the CAD model right here.

Width: 3.55 m11′ 8″
Depth: 1.91 m6′ 3″
Height: 1.97 m6′ 6″
Footprint: 6.76 m²73 sq ft

Overall dimensions of the CAD model in this configuration – may vary depending on equipment.

Toolroom Planner

Unique operating concept

Highest precision

Certified safety

Tool Heat Shrink Technology

Less Energy, Maximum Profit

With »redomatic« from ZOLLER, you save time, reduce your electricity costs, and extend the life of your shrink fit holders thanks to the perfect interplay of electronics, software, and mechanics, combined with a well-designed, safe shrink process.

30% energy savings

30% energy savings

ZOLLER induction technology allows you to heat your shrink fit holders optimally. For you, this means: consistent heating across the entire clamping range and only for as long as necessary. This results in short heating and cooling times and short cycle times, reduces wear on the holders, and extends their lifetime.

A particular advantage of »redomatic«—through which ZOLLER contributes to sustainable manufacturing practices—is the energy savings of up to 30% compared to the previous model. We’re especially proud of this. The heat and energy are delivered exactly where you need them to safely shrink and unshrink your tools.

Tool Heat Shrink Technology

Smart Design for Maximum Efficiency

A smart, well-designed highlight of the »powerShrink« is the ZOLLER induction coil. Two windings connected in parallel within the coil can be activated separately and controlled differently depending on the clamping diameter and length. This enables optimal energy transfer to the clamping area, accelerates the heating and cooling process, and protects your tool holders.

Induction coil with »varOct« shielding system Stand-alone »powerShrink« solution

When Art Hits the Mark

Inspired by modern architecture and optical kinematics, ZOLLER’s Research and Development department has created a masterpiece. The ZOLLER induction coil with the »varOct« shielding system ensures maximum efficiency and ergonomics in the shrink-fitting process.

8 ferrite elements

Ingeniously conceived. Perfectly constructed. The eight variable elements of the »varOct« coil shielding glide smoothly past one another—a design masterpiece. ZOLLER’s unique approach delivers unbeatable design and efficiency.

A Top-of-the-Line Stand-Alone Solution

Shrink and unshrink tools in record time while saving energy and protecting the chuck: You get all these benefits with the »powerShrink« inductive shrink system.

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The High-Performance Synergy

fume extraction unit

Reliably removes fumes from the operator’s work area. The established and patented fume extraction unit above the induction coil has been expanded to include an integrated extraction system inside the coil housing. The fumes are thus extracted directly where they are generated.

Induction coil »varOct«

Smart Induction Coil with »varOct« shielding system

With automatic diameter adjustment for shank diameters up to 32 mm for optimal heating performance in every case. The heating process is continuously monitored. The inner diameter of the »varOct« shielding system can be quickly and automatically adjusted to the required diameter using a detent mechanism. Thanks to the maximum inner diameter of 45.8 mm, even tools with larger cutting edges can easily be unshrunk.

Also available as an optional feature with a quick-change interface for rapid coil changes from 14 kVA to 22 kVA.

»eQ« One-Hand Control Handle

»eQ« (ergonomic & quick) One-Hand Control Handle

With just one hand, you can quickly move the optic carrier simultaneously along the Z and X axes and effortlessly position it exactly where you need it. Additionally, other functions from »pilot 4.0« can be integrated into the »eQ«’s auxiliary button.

»asza« length setting system

»asza« Automatic Length Limit System

Accurate to within 10 μm along the Z-axis for shrinking.

Shrink length monitoring—for safe and controlled shrinking of tools with monitoring of the minimum shrink length.

»ace« high-precision spindle

High-Precision Spindle »ace«

High-precision, universal spindle system with clamping characteristics similar to those of a machine spindle, guaranteeing μm-accurate holding and clamping of tools. The universal adapter tool post changing system allows adaptation to virtually any tool holder system.

Cooling Bells

Innovative cooling bells with »coolbyLight« user guidance

For a safe and simple cooling process thanks to the LED color system. Alternatively, the »redomatic 600« can be selected in a version with standard cooling bells.

Energy manager software for the cooling unit—the cooling unit is automatically activated only when needed.

Carrier System

For holding the heat-shrinking electronics, cooling bells, mounting rings, limit rods, and the ZOLLER »masterPiece« setting adapter. The display of the »sls« shrink-fit guidance system in the image processing software ensures quick selection of the required accessories.

The »sls« heat-shrink guiding system – »pilot 4.0« – guides the operator safely and quickly through the shrink-fit process using exact steps in the software.

»pilot 4.0« image processing technology

IPC with »pilot 4.0« image processing software

The control system, consisting of an IPC, »pilot 4.0«, and a 24-inch TFT color monitor, handles all processing tasks—including adjusting, measuring, and shrinking—and ensures safe and simple operation. The monitor is adjustable in height and inclination, making the software as user-friendly as possible. The »cockpit« provides space for a keyboard and mouse, as well as storage for label and laser printers, a scanner, and tools such as Allen keys.

We stand for ZOLLER Solutions

ZOLLER Solutions – With us, you get more than just outstanding products. You get customized system solutions for all your tool needs. To achieve this, we combine hardware, software, and services for you. Everything from a single source. Everything for your success. We call this: ZOLLER Solutions.

Learn more about ZOLLER Solutions