»smile« | ZOLLER

Switch your workflow to precise data

»smile« puts your manufacturing on a reliable foundation of exact tool measurement data. This workflow provides the best starting conditions you can offer your CNC machines.

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Augmented reality · 3D

»smile« at full size – on your shop floor

With augmented reality, the unit appears true to scale exactly where it will work: walk around it and check space and access before you order. On a computer, rotate and zoom the CAD model right here.

Width: 1.88 m6′ 2″
Depth: 0.67 m2′ 2″
Height: 1.72 m5′ 8″
Footprint: 1.25 m²14 sq ft

Overall dimensions of the CAD model in this configuration – may vary depending on equipment.

Toolroom Planner

Ergonomic operating concept

Designed for measurements directly on the production floor

Adapters for all common mounting systems

Compelling Reasons for ZOLLER's quality

Panel PC

Panel PC with an industrial-grade 24-inch TFT color monitor for sharp representation of tools and geometries. High computing power to analyze and evaluate measurement data.

Monitor mount with keyboard tray

Main Body

Main body in the Z- and X-axes—manufactured from a light-metal alloy developed specifically for measuring machines. Designed to absorb the weight and forces of the tools. Ensures long-term stability and precision for reliable measurement.

Bosch/Festo Pneumatic Components

For the safe operation of pneumatic functions, such as the power clamping functions on the spindle.

Sturdy Machine Table

The base of the device: This is where the computer, pneumatic elements, and electronics are housed. Good accessibility and optimal ventilation.

Ergonomics at Your Fingertips

The »eQ« (ergonomic & quick) one-hand control handle allows you to adjust the entire machine tower along the X-axis and Z-axis with just one hand. Additional functions can also be assigned to the »eQ’s« trigger button. This makes operation even more convenient and ergonomic.

Designed for High Precision

The SK 50 spindle accommodates adapters with SK 50 mounts. Thanks to its especially precise features, it delivers precise results with every measurement. It features radial run-out accuracy of < 2 µm, a pneumatic spindle brake, 4 x 90° spindle indexing, and integrated calibration balls.

Built for Manufacturing

Everything about »smile« is designed for durability and continuous use. Whether in large-scale production, a medium-sized operation, or a small manufacturing operation—this presetting and measuring machine keeps pace with your production cycle. Even right next to the CNC machine.

Boost the Efficiency of Your Manufacturing Operations

»smile« will reduce your manufacturing costs and increase the uptime of your machines and tools. It’s a smart investment that pays for itself quickly.

Take advantage of our starter package »smile 420 / pilot 4.0« today.
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ZOLLER »wearCheck«

Tool Wear Measurement with AI-Based Analysis

ZOLLER offers a reliable AI function for evaluating tool life. The goal is to use tools efficiently up to the technical wear limit—supported by system-based evaluation of real-world tool data.

On this basis, clear decisions can be made regarding continued use. This helps avoid unplanned machine downtime caused by tool failure.

Learn more about »wearCheck«

Presetting & Measuring: Your Advantages

Find out why presetting and measuring devices reduce time and costs. The effects are scalable and can result in high savings.

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1:1 Expert Meeting

The individual exchange about your goals and our ideas for achieving them. Online advice from ZOLLER directly from the Smart Factory. Arrange your appointment now.

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