Tool Heat Shrink Technology: Your Advantages
Read how we have achieved significant increases in energy efficiency, process speed and ergonomics. Use perfection for your production.
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Options
Compare the options at a glance, or contact us: We will be happy to advise you on the selection of your model and the innovative variety of options.
Fume extraction
The fume extraction system reliably removes fumes from the operator's working area. The established and patented fume extraction system above the induction coil has been extended to include an integrated extraction system inside the coil housing. The fumes are therefore extracted directly where they are produced. The filter unit has a safe place in the under-table unit.
Air cooling »zStream«
With ZOLLER’s »zStream« air cooling, you get maximum flexibility and protection when cooling your shrink fit holders, regardless of their contour or diameter. In addition, your shrink-clamping tools are cooled consistently and safely across their entire length – without the risk of being damaged. »zStream« is also ideally suited for cooling tools that have been set down.
Length adjustment »eQset«
The integrated length adjustment system is used to set the overall length or projection length and for tool replacement. The pneumatically activated quick adjustment and fine adjustment by handwheel enable fast, ergonomic and precise positioning of the probe head to the desired height.
Scan function incl. hand scanner
The »pilot« software scan function in combination with the hand scanner enables reliable selection of the appropriate shrink fit parameter by scanning the holder number on the shrink fit holder. Regardless of the manufacturer, all shrink fit toolholders with DataMatrix code (e.g. ZOLLER »idLabel«, ZOLLER »idChip«) are supported.
In the »pilot« software, each heating process can be counted for each shrink fit chuck. In addition, a warning and wear limit can be stored in relation to the permitted heating processes.
Set-up table for »powerShrink 400«
As an alternative to installation on a workbench, the »powerShrink 300« and »powerShrink 400« can be positioned on a set-up table with ergonomically optimal working height. This provides a tidy place for the cooler and fume extraction unit. The table is optionally available with sturdy rollers and an ergonomic handle to allow variable positioning.
Configurations for »powerShrink 400 ❘ 11«
There are 3 basic configurations for the induction coils to choose from:
1. Combination of any 14 kVA induction coil with quick-change interface, changing the induction coil from one induction coil axis to the other depending on the shrink chuck length
2. Combination of any 2 14 kVA induction coils without »shrinkbyLight« and without quick-change interface
3. Combination of any 14 kVA induction coil with a 22 kVA induction coil with quick-change interface
Accessories
Holder pot
Your »powerShrink« comes with a holder pot as standard. Additional pots can be ordered for parallel heating and cooling. The work surface is perfectly matched to the holder pot and ensures convenient and quiet movement.
Mounting rings
The different mounting rings allow flexible changeover between different mounting interfaces. For all common tool holder types and sizes up to SK 50, HSK 100 and PSC 10.
Special cooling adapter
Cooling adapter for special shrink fit chuck shapes and sizes (e.g. also for D3 mm to D5 mm). Suitable for cooling bells D14 mm to D16 mm or D25 mm to D32 mm.
Shelves
Storage board for mounting rings and special cooling adapters
The storage board provides space for storing four mounting rings and six special cooling adapters size I or three special cooling adapters size I and size II.
Tool tray
For storing shank tools at the shrinking workstation. The position of the tray can be freely selected by the operator.
Shelf for cleaning brushes
A shelf with all brush diameters is available for storing cleaning brushes, which can be attached to the device in any position using magnets. The brushes for cleaning the mounting hole of shrink fit chucks are also available from ZOLLER - for shank diameters D3 mm to D32 mm, optionally made of brass or plastic.
Split shielding discs with tray
An optional set of shielding discs (5 pieces) in a split design including the corresponding disc tray can be ordered for shrink-fitting offset tools.
Coil operating handle
For optimum user-friendliness, the operating handle, which is fitted on the left as standard, can be fitted on the right or on both sides. Each operating handle is equipped with two function buttons - for moving the coil and activating the heating process.
Shrink-out device »toolEx«
»toolEx« helps you to remove tools from the shrink fit chuck that cannot be pulled out by hand or with pliers, such as broken tools. The set includes a holder and six ejector rods.
Length adjustment »liteSet«
Use »liteSet« to set the projection length of the tool to be shrunk. The maximum projection length is 150 mm. The set contains four clamping prisms for shank diameters D3 mm to D32 mm.
The Fastest Way to Find the Right Model
| »powerShrink 200« | »powerShrink 300« | »powerShrink 400« | »powerShrink 600« | |
| Machine equipment | ||||
| 13.3" touch monitor with ZOLLER image processing software »pilot« | Base model | Base model | Base model | Base model |
| Stable table | not possible | optional | optional | Base model |
| Workbench version for compact installation on own tabletop | not possible | optional | optional | not possible |
| Manual coil axis with electromagnetic/pneumatic axis clamping | Base model | Base model | Base model | not possible |
| Manual coil axis with electromagnetic/pneumatic axis clamping | not possible | Base model | Base model | Base model |
| Tool axis with manual axis clamping | Base model | not possible | not possible | not possible |
| Heating | ||||
| Induction coil with shielding discs | Base model | Base model | Base model | Base model |
| Induction coil with shielding discs, »shrinkbyLight« | not possible | not possible | optional | optional |
| Induction coil, »varOct«, manually adjustable | not possible | optional | optional | optional |
| Induction coil, »varOct«, manually adjustable, »shrinkbyLight« | not possible | not possible | optional | optional |
| Induction coil, »varOct«, CNC, »shrinkbyLight« | not possible | not possible | optional | optional |
| Quick change interface | not possible | not possible | not possible | optional |
| 14 kVA induction coil | Base model | Base model | Base model | Base model |
| 22 kVA induction coil | not possible | not possible | not possible | optional |
| Fume extraction unit | optional | optional | optional | optional |
| Coil operating handle left | not possible | Base model | Base model | Base model |
| Coil operating handle right or on both sides | not possible | optional | optional | optional |
| Cooling | ||||
| No cooling system | Base model | not possible | not possible | not possible |
| Air cooling beneath the induction coil | optional | not possible | not possible | not possible |
| Standard cooling bells, 3x | not possible | Base model | not possible | not possible |
| Standard cooling bells, 5x | not possible | not possible | Base model | Base model |
| Cooling bells with »coolbyLight«, including cooling time monitoring, 5x | not possible | not possible | optional | optional |
| Free-moving cooling bell guide with fixing mechanism | not possible | Base model | Base model | Base model |
| Linear, mechanical cooling bell guide with push-to-release mechanism | not possible | not possible | not possible | optional |
| Air cooling »zStream« with two cooling places | not possible | not possible | optional | not possible |
| Cooling manager | not possible | not possible | Base model | Base model |
| Software | ||||
| ZOLLER image processing software »pilot« | Base model | Base model | Base model | Base model |
| Self-explanatory, graphic function buttons | Base model | Base model | Base model | Base model |
| Color animated status indicators | Base model | Base model | Base model | Base model |
| Interface to the »actbyLight« operator guidance | not possible | not possible | optional | Base model |
| Scan function | optional | optional | optional | optional |
| Counting of shrink-fit cycles | optional | optional | optional | optional |
| Hardware Options & Accessories | ||||
| Length setting »eQset« | not possible | not possible | optional | optional |
| Hand scanner | optional | optional | optional | optional |
| Mounting pot | not possible | optional | optional | optional |
| Mounting rings SK, HSK, polygon shank taper, others on request | optional | optional | optional | optional |
| Special cooling adapter | not possible | optional | optional | optional |
| Storage board for mounting rings | Base model | optional | optional | optional |
| Tool tray | Base model | optional | optional | optional |
| Tray for cleaning brushes | optional | optional | optional | optional |
| Divided shielding discs with disc storage | optional | optional | optional | optional |
| Unclamping device »toolEx« | optional | optional | optional | optional |
| Positioning device »liteSet« | optional | optional | optional | optional |
