Heroes of the Shop Floor

Passing Every Durability Test: With a main body made of a lightweight metal alloy developed specifically for measuring machines and equipped with high-quality brand-name components, »smile« devices are extremely robust and durable. Whether in large-scale production or a medium-sized operation—thanks to the various sizes, electronics, and configuration options, »smile« is ideal for day-to-day use in any manufacturing environment, even right next to the CNC machine.

»smile 320«

Software »pilot« | 13-inch monitor


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»smile 420«

Software »pilot« | 17-inch monitor


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»smile 620«

Software »pilot« | 24-inch monitor


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The entry-level compact class

The ZOLLER »smile« entry-level models are equipped with high-quality brand-name components and are available with three software options: »pilotBasic«, »pilotStarter«, and »pilot 2 mT«. You’ll get precise results right away—without the need for training. Ideal for all standard tools and designed to meet the tooling needs of small and medium-sized batch sizes. Robust, space-saving, and flexible—it can be placed right next to the CNC machine, on the shop floor, or in production cells.

In short—the »smileCompact« is the perfect introduction to the world of ZOLLER.

One-Hand Control Handle

One-Hand Control Handle

One-Hand Control Handle

For quick and safe adjustment of the measuring slide on both axes at the push of a button.

Image Processing | Optics

Image Processing | Optics

Image Processing | Optics

Reliable precision guaranteed—with a telecentric lens and CCD camera, including integrated 360° LED incident light for cutting-edge inspection.

SK50 High-Precision Spindle

SK50 High-Precision Spindle

SK50 High-Precision Spindle

Impressive features include integrated calibration balls and a runout accuracy of 0.002 mm. Separate zero gauges are unnecessary.

User Interface

User Interface

User Interface

ZOLLER measuring machine control (panel PC) with a 13-inch touchscreen.

Table Electronics

Table Electronics

Table Electronics

Table electronics with variable monitor position and space for a label printer and keyboard tray.

Label Printer

Label Printer

Label Printer

The label printer outputs necessary tool parameters, such as ID and adapter numbers, Z and X coordinates, radius measurements, and angles, in plain text or as codes.

Membrane Keypad

Membrane Keypad

Membrane Keypad

The membrane keypad controls all power-operated functions of the spindle, such as the spindle brake, 4 x 90° indexing, and the optional vacuum clamp.

From »pilotBasic«
to »smileBasic«

The »pilotBasic« electronics system with a 7-inch monitor transforms »smile« devices into a »smileBasic«. You’ll benefit from a quick learning curve and fast measurement, adjustment, and inspection of tools. The focus lies on the basic requirements of professional tool presetting: fast measurement results at the push of a button and cutting-edge inspection with 12x magnification.

From »pilotStarter« to »smileCompact«

A »smileCompact« presetting unit comes with the base unit plus the »pilotStarter« measuring software. This software stands out for its simple operation and practical functions: Measurement macros with tool images for quick and simple measurement, automatic detection of the cutting-edge shape and measurement range, determination and measurement of the maximum contour, and the »compass« navigation system
for exact, user-independent positioning of the target dimension.

With »pilot 2 mT« to »smileAdvance«

With a ZOLLER »smileAdvance« presetting and measuring machine and the »pilot 2 mT« measuring software, you simply get more: more measuring functions, more screen space thanks to the 17-inch color monitor, more flexibility thanks to freely resizable areas such as the cutting edge pattern, and more features: Management of your machines, setup sheets, and graphics, as well as tool data transmission to your machine in controller format.

Improve the Efficiency of Your Manufacturing Operations

»smile« will reduce your manufacturing costs and maximize the uptime of your machines and tools. It’s a smart investment that pays for itself quickly.

Take advantage of our starter package »smile 420 / pilot 4.0« today.
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Presetting & Measuring: Your Advantages

Find out why presetting and measuring devices reduce time and costs. The effects are scalable and can result in high savings.


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Christoph Zoller

1:1 Expert Meeting

The individual exchange about your goals and our ideas for achieving them. Online advice from ZOLLER directly from the Smart Factory. Arrange your appointment now.


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