Tool Heat Shrink Technology: Your Advantages
Read how we have achieved significant increases in energy efficiency, process speed and ergonomics. Use perfection for your production.
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Highlights/Hardware of the »redomatic 600«
»ace« high-precision spindle
Insert the tool, press the button, and you’re done. That’s how simple power-operated clamping is with ZOLLER’s universal high-precision »ace« (all-clamping-element) spindle—always with the same precision, μm-accurate, and safely. The universal adapter tool post changing system allows switching between mounting systems—such as SK, HSK, PSC, VDI, KM, or Hydrodehn—in less than 10 seconds. No wonder this power-operated high-precision spindle has been impressing users worldwide for decades.
»asza« automatic length setting system
CNC-controlled linear adjusting equipment for adjusting tool length using a limit rod. Also available as the »asza-rot« version, which allows the tool length to be adjusted optionally via automatic rotation of the length-adjustment screw (does not apply to shrink fit holders).
MQL (minimum quantity lubrication) Technology
For tools designed for minimum quantity lubrication (MQL), the coolant transfer must be reliably established at the shank end of the tool. Only then can you achieve full functionality and process reliability when machining with MQL tools. ZOLLER’s technology guarantees a secure, form-fit connection to the coolant supply—completely automatically.
22-kVA induction coil with quick-change interface
To shrink larger shrink fit holders with diameters from D 40 mm to D 50 mm and reinforced shrink fit holders (thicker walls). A quick-change interface allows the 22-kVA induction coil to be swapped quickly and ergonomically with the 14-kVA induction coil. Shielding discs for the 22-kVA induction coil are available for the diameter ranges D 16 mm to D 20 mm, D 25 mm to D 32 mm, and D 40 mm to D 50 mm—optionally in a split version.
Retractable slide unit
When the »redomatic 600« is not currently being used to shrink tools, the »redomatic’s« slide unit can be lowered to the park position automatically via software control. This increases the measurable tool diameter to up to D 800 mm.
Cooling Bells with »coolbyLight« user guidance
The cooling bells guide you safely through the cooling process using a color-coded system, with switchover LEDs, and cooling time monitoring:
Solid green: Ready for cooling
; Flashing green: Place the
cooling bell; Solid red: Shrink fit holder hot
; Flashing blue: Shrink fit holder cooled
»roboBox« Automation System
If you use a large number of shrink-fit tools on a daily basis, you’ll immediately benefit from the »roboBox« automation system. With up to six modules, you can customize the »roboBox« to create a fully automatic system for mounting, measuring, and cooling tools. Your benefits: high throughput, high precision, and high tool availability.
Even with just the combination of the three modules—measuring, shrinking, and cooling—»roboBox« handles all shrinking processes independently. Work fully automatically in series production with tools that are shrink-fitted to exact lengths and precisely measured. Quickly unshrink tools that have reached the end of their service life or are defective. The ZOLLER »roboBox« can be easily integrated into any production environment and quickly put into operation.
